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Second-Floor Air Barrier

The interior air barrier is installed before framing the interior walls.

A continuous air barrier is critical to a high-performance home. At the ProHOME, and most of our recent builds, we rely on Intello Plus membrane to carry the bulk of the workload when it comes to air sealing. Installing some of the Intello happens surprisingly early in the build – before we frame interior walls on the second floor.

This technique makes a few of the subcontractors mumble hurtful words about me under their breath because it does add a bit of difficulty to their work, but in the end it is worth the extra effort to have a better performing house.

Once the roof framing is complete, the crew staples the Intello Membrane onto the roof slopes and the flat ceiling. All joints are sealed with 2 3/8 in. Tescon Vana tape. After that, the slopes and ceilings are strapped with 1×3 strapping 16 in. on center to provide nailing for sheetrock and to hold back the dense-pack cellulose protruding too far from the face of the rafters to prevent easy installation of the sheetrock.

The Intello membrane is stapled to the 2×4 furring strips before any of the interior walls are framed on the second floor.

This is a much quicker method of installing the membrane than waiting until after all the walls are framed. Plus, there are fewer breaks in the membrane since full-width pieces (120 in.) can be utilized. If we waited until after the interior walls were framed, there would be joints at either side of each wall, requiring more tape and labor. The strapping would also take longer to install.

All of the seams in the Intello barrier are taped with Tescon Vana.

The design of the second floors requires no electrical in the roof slopes and only a few lights and smoke detectors in the flat ceiling. The Intello is intentionally left off the ceiling in the storage room to allow the electricians to access their work from above. It’s a minimal amount of work, but I have noticed the hurtful comments toward me increase the hotter the ambient temperature climbs in the attic space. When the schedules allows, we try to provide them with time to complete as much wiring as possible before the Intello goes up. The same goes for the plumbers with their vent pipe.

An indirect outcome of this method is that fewer holes end up in the air barrier. Since the subs didn’t start until after the Intello was in place, it forced them to keep as much of the wiring in interior walls as possible. It’s a win-win.

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The ultimate guide to NET ZERO home construction will walk you through the complete process of building a NET ZERO home. In this guide you'll learn: 

  • The process
  • About heating systems
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